Repairing and meshing imperfect shapes with delaunay refinement

As a direct consequence of software quirks, designer errors, and representation flaws, often three-dimensional shapes are stored in formats that introduce inconsistencies such as small gaps and overlaps between surface patches. We present a new algorithm that simultaneously repairs imperfect geometry and topology while generating Delaunay meshes of these shapes. At the core of this approach is a meshing algorithm for input shapes that are piecewise smooth complexes (PSCs), a collection of smooth surface patches meeting at curves non-smoothly or in non-manifold configurations. Guided by a user tolerance parameter, we automatically merge nearby components while building a Delaunay mesh that has many of these errors fixed. Experimental evidence is provided to show the results of our algorithm on common computer-aided design (CAD) formats. Our algorithm may also be used to simplify shapes by removing small features which would require an excessive number of elements to preserve them in the output mesh.