New architecture for utility-scale electricity from concentrator photovoltaics

The paper describes a new system architecture optimized for utility-scale generation with concentrating photovoltaic cells (CPV) at fossil fuel price. We report on-sun tests of the architecture and development at the University of Arizona of the manufacturing processes adapted for high volume production. The new system takes advantage of triple-junction cells to convert concentrated sunlight into electricity. These commercially available cells have twice the conversion efficiency of silicon panels (40%) and one-tenth the cost per watt, when used at 1000x concentration. Telescope technology is adapted to deliver concentrated light to the cells at minimum cost. The architecture combines three novel elements: large (3.1 m × 3.1 m square) dish reflectors made as back-silvered glass monoliths; 2.5 kW receivers at each dish focus, each one incorporating a spherical field lens to deliver uniform illumination to multiple cells; and a lightweight steel spaceframe structure to hold multiple dish/receiver units in coalignment and oriented to the sun. Development of the process for replicating single-piece reflector dishes is well advanced at the Steward Observatory Mirror Lab. End-to-end system tests have been completed with single cells. A lightweight steel spaceframe to hold and track eight dish/receiver units to generate 20 kW has been completed. A single 2.5 kW receiver is presently under construction and is expected to be operated in an end-to-end on-sun test with a monolithic dish before the end of 2010. The University of Arizona has granted an exclusive license to REhnu, LLC to commercialize this technology.