ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials

Marta C. Oliveira; Oana Cazacu; Benoit Revil-Baudard; Diogo M. Neto; Peter Frohn-Sörensen; Jun Ma; Wencheng Liu; Daniel J. Cruz; Abel D. Santos; Albert VAN BAEL; Hadi Ghiabakloo; Anne M. Habraken

doi:10.21741/9781644902479-161

ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials

Marta C. Oliveira
, Oana Cazacu
, Benoit Revil-Baudard
, Diogo M. Neto
, Peter Frohn-Sörensen
, Jun Ma
, Wencheng Liu
, Daniel J. Cruz
, Abel D. Santos
, Albert VAN BAEL
, Hadi Ghiabakloo
, Anne M. Habraken

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Abstract

The 1^st ESAFORM Benchmark, called EXACT [1], enabled an in-depth study of the factors that contribute to the accuracy of predictions and efficiency of finite element (FE) simulations of deep drawing of a cup from AA 6016-T4 sheet through the joint work of 11 teams. FE analyses were conducted with elasto-plastic models or crystal plasticity approaches using commercial or academic FE codes. This paper reminds the content of EXACT benchmark and gives new results that highlight the importance of the tool stiffness and various contact conditions to predict the ironing forces and the thickness distribution along the cup wall. The use of the Benchmark experimental data and virtual tests performed with DAMASK crystal plasticity code to identify and validate a two-surface kinematic hardening model based on Yoshida and Uemori approach is also discussed.

Original language	English (US)
Title of host publication	Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023
Editors	Lukasz Madej, Mateusz Sitko, Konrad Perzynsk
Publisher	Association of American Publishers
Pages	1491-1502
Number of pages	12
ISBN (Print)	9781644902462
DOIs	https://doi.org/10.21741/9781644902479-161
State	Published - 2023
Externally published	Yes
Event	26th International ESAFORM Conference on Material Forming, ESAFORM 2023 - Kraków, Poland Duration: Apr 19 2023 → Apr 21 2023

Publication series

Name	Materials Research Proceedings
Volume	28
ISSN (Print)	2474-3941
ISSN (Electronic)	2474-395X

Conference

Conference	26th International ESAFORM Conference on Material Forming, ESAFORM 2023
Country/Territory	Poland
City	Kraków
Period	4/19/23 → 4/21/23

Keywords

6016-T4
Benchmark
Deep Drawing Modelling
Ironing Force Prediction
Plastic Anisotropic Models
Thickness Prediction

ASJC Scopus subject areas

General Materials Science

Access to Document

10.21741/9781644902479-161

Cite this

Oliveira, M. C., Cazacu, O., Revil-Baudard, B., Neto, D. M., Frohn-Sörensen, P., Ma, J., Liu, W., Cruz, D. J., Santos, A. D., VAN BAEL, A., Ghiabakloo, H., & Habraken, A. M. (2023). ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials. In L. Madej, M. Sitko, & K. Perzynsk (Eds.), Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023 (pp. 1491-1502). (Materials Research Proceedings; Vol. 28). Association of American Publishers. https://doi.org/10.21741/9781644902479-161

ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials. / Oliveira, Marta C.; Cazacu, Oana ; Revil-Baudard, Benoit et al.
Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. ed. / Lukasz Madej; Mateusz Sitko; Konrad Perzynsk. Association of American Publishers, 2023. p. 1491-1502 (Materials Research Proceedings; Vol. 28).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Oliveira, MC, Cazacu, O , Revil-Baudard, B, Neto, DM, Frohn-Sörensen, P, Ma, J, Liu, W, Cruz, DJ, Santos, AD, VAN BAEL, A, Ghiabakloo, H & Habraken, AM 2023, ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials. in L Madej, M Sitko & K Perzynsk (eds), Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. Materials Research Proceedings, vol. 28, Association of American Publishers, pp. 1491-1502, 26th International ESAFORM Conference on Material Forming, ESAFORM 2023, Kraków, Poland, 4/19/23. https://doi.org/10.21741/9781644902479-161

Oliveira MC, Cazacu O , Revil-Baudard B, Neto DM, Frohn-Sörensen P, Ma J et al. ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials. In Madej L, Sitko M, Perzynsk K, editors, Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. Association of American Publishers. 2023. p. 1491-1502. (Materials Research Proceedings). doi: 10.21741/9781644902479-161

Oliveira, Marta C. ; Cazacu, Oana ; Revil-Baudard, Benoit et al. / ESAFORM 2021 cup drawing benchmark of an Al alloy : Critical follow up analysis of its potentials. Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023. editor / Lukasz Madej ; Mateusz Sitko ; Konrad Perzynsk. Association of American Publishers, 2023. pp. 1491-1502 (Materials Research Proceedings).

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abstract = "The 1st ESAFORM Benchmark, called EXACT [1], enabled an in-depth study of the factors that contribute to the accuracy of predictions and efficiency of finite element (FE) simulations of deep drawing of a cup from AA 6016-T4 sheet through the joint work of 11 teams. FE analyses were conducted with elasto-plastic models or crystal plasticity approaches using commercial or academic FE codes. This paper reminds the content of EXACT benchmark and gives new results that highlight the importance of the tool stiffness and various contact conditions to predict the ironing forces and the thickness distribution along the cup wall. The use of the Benchmark experimental data and virtual tests performed with DAMASK crystal plasticity code to identify and validate a two-surface kinematic hardening model based on Yoshida and Uemori approach is also discussed.",

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AU - Neto, Diogo M.

AU - Frohn-Sörensen, Peter

AU - Ma, Jun

AU - Liu, Wencheng

AU - Cruz, Daniel J.

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AU - Ghiabakloo, Hadi

AU - Habraken, Anne M.

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KW - Deep Drawing Modelling

KW - Ironing Force Prediction

KW - Plastic Anisotropic Models

KW - Thickness Prediction

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ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials

Abstract

Publication series

Conference

Keywords

ASJC Scopus subject areas

Access to Document

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